project derv!! winter run around.
Posted
#1027296
(In Topic #122231)
Old Timer

project derv!! winter run around.


i got a brand new VAG bonnet, hadrian front panel, rear arches with it, the original wings are in good shape, it needs a tailgate due to a tractor reversing into it last week!! it could do with a drivers door but it is repairable.
so if anyones got either some outer sills or a good tailgate kicking round they want rid off please let me know.
opinions welcome as always…………
Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted

Local Hero


Looks like hard work mate but I'm well chuffed you're saving it!! Well done

Posted
Old Timer

Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted
Settling In

Posted
Old Timer

how much mooey?? posted??mooey said
I have got a passanger sill mate if you want it let me know mooey
Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted
Old Timer


then once dressed back and ground off i thought i would try the new panel i had for size,

and tried the wings on to see if they lined up

so it all got spot welded on and im quite happy with the result! one major headache out of the way, just got to grind back a few welds to make them smooth and its job done. also got my engine on the weekend too, 1.9TD AAZ code from a vento

more progess soon…… opinions welcome as always.
Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted
Settling In

Posted
Old Timer






Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted
Settling In

Posted

Old Timer

also, i have a tailgate in pretty good nick, a few small rust spots, but nothing major..
(pics pm'd to you..)
richie
Posted
Old Timer

ive also had my rear arch repair panels arrive yesterday so hopfully there guna get fitted tomorrow, and guna get the sill and door hinge welded up and get the underside all stonchipped and refit the tank and get the new pipes made up. guna have a busy day!! more progress pics tomorrow……
Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted
Old Timer

spent a bit more time on the golf yesterday, got one of the rear arches done, just needs filling and priming im still waiting for my new engine mounts to turn up too as soon as they do i can get the lump in and start making my downpipe and running the wiring, still undecided on wheels, thinking along the route of banded steels?? nothing flash but they gota look PHAT!!




Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted
Old Timer

the car has made it into the workshop for some serious work this weekend, plans are, get fuel pipes finished, tank back in, engine and box in (got my mounts now) brake servo linkage in, make my downpipe, and i might even get it running this weekend so we dont have to keep pushing it into the workshop everytime, its got no brakes or nothing on it apart from a handbrake so should be entertaining driving it out monday morning!! if anyone is passing the garage over the weekend pop in for a chat…….
Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted
Old Timer


Posted
Old Timer



Posted
Old Timer

no I have joddled the edge of the new panel and tucked it behind the bodywork, makes life much easier when fitting panels to make a step in the new panel and overlap it minimal filler required too!!ross_m said
Did you overlap the rear arch?
Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted
Old Timer


Posted
Old Timer

TODAY'S AGENDA
plump in fuel filter, plump in cooling system, fit driveshafts, wire up heater plugs, tidy up engine bay loom, remove 4 speed gear linkage and mabye plumb up my brakes!! And fit servo and master cylinder. Heres a few pics of today's progress
Trial fitting to Get the mount right

mount welded in tidy

repair to clutch cable bodge

turbo Installed in it's new home!

how OEM looking is this then!!


I did more today but forgot to take pics of the boring stuff like fitting the fuel tank and stuff!!
More pics tomorrow!!
Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
Posted
Local Hero


Posted
Old Timer

Mk1 Jetta (Jessie) build thread here
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
View topic: Jessie the mk1 jetta (pd conversion) lots of pics!! - The Mk1 Golf Owners Club
T25 westfalia camper, 2.2 Subaru powered
vw touran 1.9 tdi remap, Bbs rep wheels , lowered, bla bla bla……… Wife's car
2013 Vw amarok 2.0bitdi, work truck……. www.jsgarageaberystwyth.co.uk
0 guests and 0 members have just viewed this: None.