Rounded off bolt.
Posted
#604982
(In Topic #72634)
Old Timer

Rounded off bolt.
Just been doing the back brakes on my golf convertible, one side went really well, no problems. Just gone to do the other side, and managed to round off one of the bolts holding the wheel cylinder to the back plate.


So any ideas on best way of getting it out before I go and attempt it tomorrow?? Access is very resteicted, so I can't drill it out very easily, so I'm hoping for another suggestion if anyone's got any?
Cheers
Mike.
1983 White cabriolet GTi
Posted
Guest user
Posted
Old Timer

Good luck with it,
Mark
Posted
Settling In

You could try instead of a hex socket, a spline socket of equivalent size, maybe slightly bigger. When you have one, try and tap/knock it in to the hex recess. I have had sucess with this method in the past after taking the edges off a hex hole.
Spline fittings are double hex fittings and quite often used on moderncars. In fact they are used to hold the front drive shaft flanges on the mk1/2 etc.
dont forget WD40 though or maybe a little heat from a blow torch to help free things off.
Hope this helps.

Posted
Settled In

1996 Gti Anniversary 8v Mystic Blue
1995 Gti 16v Fjord blue
1995 Gti 16v Fjord blue
Posted
Old Timer

I took the drum off and drilled the hex bolts out from that side, it butchered all the threads on the wheel cylinder also but as I was changing it anyway it didn't matter. Just make sure you dont drill the back plate!
This is the easiest method of removal if the hex bold head is really knackered. The metal of the wheel cylinder is relatively soft so drills quite easily.
Cheers,
Ross

Posted
Old Timer

1983 White cabriolet GTi
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