How do I remove rounded allen bolts?!
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Old Timer

easiest way would be leave them on till the engine is out so remove hubs with engine, then cut heads off bolts with an angle grinder then when cv is off use grips to undo, shouldn't be that tight when cv is removed
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Settled In

works a teat but use a old socket and not the hex kind
Posted
Local Hero

You can get new bolts.
To remove you can try and hammer in a slightly bigger spline tool and hope it grips to undo the bolt or a big pair of mole grips and grab the bolt to undo.
Right tool looks like this.
http://www.ebay.co.uk/itm/SPLINE-BIT-SOCKET-SET-by-BERGEN-TOOLS-Triple-Square-12-Point-M5-M6-M8-M10-M12-/251980872965?epid=2043371760&hash=item3aab3afd05:g:4TYAAOSwWJhZX7SM
1988 Mk1 Golf GTi Cabriolet 1.8cc DX, K-jet. Daily drive. 317,000 miles and counting
1978 Mk1 Scirocco GLS 1.6cc FR, Webber carb. Weekend toy.
1978 Mk1 Scirocco GLS 1.6cc FR, Webber carb. Weekend toy.
Posted

Local Hero

They are not allens they are 8mm Triple Square, and the bit is like 10 bucks over here, you have to be sure that you Tap it fully in to seat it before you apply torque to tighten or remove.
33ft/lbs is all you torque them to.
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They all start with GOOD Grounds.
Where are my DIY Links?
Posted
Local Hero

My new bolts that came with my shafts are hex headed. I was expecting 12 spline too.
I'd smack a socket over them.
Posted
Local Hero

Some CV kits come with new bolts in the box.
http://www.ebay.co.uk/itm/VW-GOLF-MK1-1-6-1-8-GTI-MK2-1-3-1-8-GTI-INNER-CV-BOLTS-SET-C181-/200806579563?hash=item2ec1013d6b:m:m1A3IxPMjugehjDRLWiG_VQ
1988 Mk1 Golf GTi Cabriolet 1.8cc DX, K-jet. Daily drive. 317,000 miles and counting
1978 Mk1 Scirocco GLS 1.6cc FR, Webber carb. Weekend toy.
1978 Mk1 Scirocco GLS 1.6cc FR, Webber carb. Weekend toy.
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Posted
Local Hero

Luckily for me, it was only 1. Again 12mm socket hammered over it done the trick.
Posted

Old Timer

I decided to just ground the head of them off and I was able to turn them loose by hand probably since the tension was removed from the whole bolt and the threads.
As long as it's not rust welded you should be fine.
Although I would suggest using a vice grip or a hammer and chisel to try and spin it loose first.
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