exhaust manifold to downpipe bolts
Posted
#627336
(In Topic #75473)
Member 125 - 2005


exhaust manifold to downpipe bolts
having removed and refitted exhaust pipe it has been ok for a while but now the nuts have worked loose and some have dropped off . i did tighten the nuts so why has this happened ? would locktight stop this happening again or would the heat just melt it ? what should i do, or should i just tighten them again ? cheers strength of a teddybear jim.
ops:

Mk1 2l TSR G60. .getting. There twice as fast
Mk1 lhd diesel…….getting. There for half the cost
Mk1 lhd diesel…….getting. There for half the cost
Posted
Settled In

u need to fit a copper/brass lock nuts
thread lock will just burn off
thread lock will just burn off
Posted
Member 125 - 2005


refitted the bolts this time used the recomended vw torque setting. hope this works. driving along awaiting clink, clink thud noise .
Mk1 2l TSR G60. .getting. There twice as fast
Mk1 lhd diesel…….getting. There for half the cost
Mk1 lhd diesel…….getting. There for half the cost
Posted
Local Hero

Use new NUTS ETC from your local VW dealer [cheap as well]
Part numbers are
Exhaust Gasket 4 pieces : 028 129 589
Studs x8 for the cylinder head to manifold: 044 411 5
Nuts brass x8 for above studs : 900 850 01
Studs x6 10mm for down pipe to manifold: 044 520 3
Nuts x6 for above studs for down pipe : 102 090 05
You will not have the same problem again
Cheers…….
Part numbers are
Exhaust Gasket 4 pieces : 028 129 589
Studs x8 for the cylinder head to manifold: 044 411 5
Nuts brass x8 for above studs : 900 850 01
Studs x6 10mm for down pipe to manifold: 044 520 3
Nuts x6 for above studs for down pipe : 102 090 05
You will not have the same problem again
Cheers…….
Posted

Settled In

I used stainless steel on mine with coppaslip..I used two nuts on each stud to:
Brass nuts would be also be ok (even preferrable) but I would use long nuts that covers the exposed thread as above.
I also used coppaslip on the gasket faces
Cheers
- Lockem
- keep the otherwised exposed thread on the studs from rotting away and thus make 'em v difficult to get them off.
Brass nuts would be also be ok (even preferrable) but I would use long nuts that covers the exposed thread as above.
I also used coppaslip on the gasket faces
Cheers
Mk1 GTI
B5 Passat Estate 5 SPeed
Riley 1071"S" Elf Mk2 (Bl**dy Hooligan machine!)
Bosch Lawnraker 32
B5 Passat Estate 5 SPeed
Riley 1071"S" Elf Mk2 (Bl**dy Hooligan machine!)
Bosch Lawnraker 32
Posted
Member 125 - 2005


thankyou for your advice, and cheers chudd for coming up with relevent part numbers very handy. i think i will change for new as you can still get vw parts for peace of mind.
Mk1 2l TSR G60. .getting. There twice as fast
Mk1 lhd diesel…….getting. There for half the cost
Mk1 lhd diesel…….getting. There for half the cost
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