Cabrio Roof
Posted
#631530
(In Topic #76042)
Settling In

Cabrio Roof
Posted
Settled In

Find a friend who's a keyhole surgeon…..

Mars Red 1.8 GTi Cabrio 1985
Seat Covers
Scratches
Leaky roof
1 million smiles per hour
Seat Covers
Scratches
Leaky roof
1 million smiles per hour
Posted
Old Timer

You could be the first on the site to do so! If so have you got any tips?
Cheers,
Ross

Posted
Settled In

haven't changed it yet - but I've got the roof, the side tensioning cables, the staple gun, and a variety of glues for sticking the thing on

Also printed off the guide you sent me the link to a couple of months ago
Just waiting for a nice warm sunny weekend to do it.
I will report on how it goes.
I'm pretty certain that the rear tensioning cable is going to be a pig because it's devilishly hard just to catch a glimpse of the nuts on the end of the cable, let alone to get a spanner/socket on the end to undo them.
I have also invested in a tarpaulin so that if the roof replacement operation is interrupted halfway through, the car wont be left completely at the mercy of the elements.
preparation…preparation…preparation
:roll:
Mars Red 1.8 GTi Cabrio 1985
Seat Covers
Scratches
Leaky roof
1 million smiles per hour
Seat Covers
Scratches
Leaky roof
1 million smiles per hour
Posted
Old Timer

I did post another couple of guides up a month or so ago too. do a search and I expect you'll find them. I've still not done mine yet. I think at the moment i'll try and wait it out till the spring. I read somewhere you shouldn't change them when its too cold.
I now have a hood now and side cables. I'm going to try and reuse the rear cable. You can get a the nuts a lot better once you detach the headliner at the rear. half open the hood and you can detach the headliner without bending the metal spiked that hold it on.
I'm gonna find out the prices of the gasket stuff that goes between the outer skin and the side seal brackets. Need a spaple but too!
The main think thats stopping me is the rust thats under the lip at the rear. There isn't much but it needs to be sorted first which means the cars got to come off the road and its my daily driver. It hit 150k today!!!
The sportline should be on the road soon hopefully so I can take the other off!


Posted
Settled In

There is a decent bodyshop just down the road, so they may be getting some business……
Which glue are you going to get? I've got Copydex, some black silicon sealant, eopxy and some water-based high-tack stuff. The new roof is vinyl so most solvent-based glues are out :roll: i.e. impact adhesive - which is exactly the stuff you'd want….
Ali
Mars Red 1.8 GTi Cabrio 1985
Seat Covers
Scratches
Leaky roof
1 million smiles per hour
Seat Covers
Scratches
Leaky roof
1 million smiles per hour
Posted
Old Timer

The guides I have recommend using contact adhesive that can withstand high temps. One specifies a certain Dunlop one. The back of the vinal is fabric so it should be ok. I think its what VW must have used.
I'll use some clear silicone to seal the back window as my roof isn't black. I'll be masking off the hood around the screen when I apply it to make sure it doesn't get where it shouldn't anyway.

Posted
Settled In

On the questions of the hood removal I'm at a bit of a loose end with mine. Wonder if either of you two can help? I've cut the tention cable to the rear as it's rusty and needs replacing. Now I need to know the easiest way to remove the roof so I can attack the rust at the back of the car. I've got the Haynes manuals and they're not very informative on how to remove the hood. Any help would be most welcomed.
On the note of you worrying about keeping the roof off for more than the weekend, I've got a car cover from Argos for ?25.00 that is elasticated around the bottom and can be put on or taken off in less than 1 minute. Might be worth having a look at if you're worried what you might find under the hood!
thanks,
Jord
MK1 GTI Cabrio
Ford Mondeo (Daily drive)
Nissan 350z GT Coupe (the toy)
Ford Mondeo (Daily drive)
Nissan 350z GT Coupe (the toy)
Posted
Settled In


Jordster - I don't think that the roof is attached to the lip at the rear of the body, other than by the cable.
It is stapled to the window frame (which is wood inside a steel outer shell), and glued/screwed to the folding frame.
If you've cut the cable, it should be possible to just pull the hood out of the channel the cable pulled it into. t least that's what I'm hoping!
Ali
Mars Red 1.8 GTi Cabrio 1985
Seat Covers
Scratches
Leaky roof
1 million smiles per hour
Seat Covers
Scratches
Leaky roof
1 million smiles per hour
Posted
Settled In

Happy restoring!!
Jordster
MK1 GTI Cabrio
Ford Mondeo (Daily drive)
Nissan 350z GT Coupe (the toy)
Ford Mondeo (Daily drive)
Nissan 350z GT Coupe (the toy)
Posted
Settled In

Ali - if you're car is your daily driver take care upon removing the hood if you haven't allready - there's a few hidden nasties that add a little complication. Firstly remove the cable for the heated window and any others that you see. You will then have to undo all of the screws just under the window that attach the inner lining to the car (fairly easy). Then undo all of the nuts etc with the hood on as normal. Once you've done them all open the hood slightly to provide a little slack on the back to under the hood from the lip at the rear - this is fairly difficult as there is the tention cable as well as mastic or glue. I used a screw driver and edged it out bit by bit - but be careful not to tug too hard as you may rip the hood. At the end you may need someone to help you lift it off depending on your size as the thing is pretty damn heavy and will require a fair bit of strength. Mine may need replacing having just taken it off, but I will see if I can tidy it up myself before forking out for a new one! Good luck and let me know how it goes!
Jordster
MK1 GTI Cabrio
Ford Mondeo (Daily drive)
Nissan 350z GT Coupe (the toy)
Ford Mondeo (Daily drive)
Nissan 350z GT Coupe (the toy)
Posted
Settling In

Id be glad to answer any questions…
Posted
Old Timer

punkassmofo said
Just to let you guys know - i took mine off, and changed it over took me and a friend about three hours to do the full job ( and about 2 hours of that was putting the tension cable back on).
Id be glad to answer any questions…
:clap: :clap: Well done.
Did you write down what you did and how….any pics?? This could be a uesefull little write-up.
Owning a Mk1 cabby is a vertical learning curve…
1989 Mk1 Clipper 1.8 automatic - Sadly now up for sale - medical issues dictate)
1999 (Nov) Passat S Saloon 1.9 TDI (AFN) - TUG 1 (Remap by CCC ( - **** …..change pants !!) with cruise control
2000 (Mar) Passat Sport Estate 1.9 TDI (ATJ) 5 speed automatic with Tiptronic - TUG 2 (Remap and cruise control by CCC)
1989 Mk1 Clipper 1.8 automatic - Sadly now up for sale - medical issues dictate)
1999 (Nov) Passat S Saloon 1.9 TDI (AFN) - TUG 1 (Remap by CCC ( - **** …..change pants !!) with cruise control
2000 (Mar) Passat Sport Estate 1.9 TDI (ATJ) 5 speed automatic with Tiptronic - TUG 2 (Remap and cruise control by CCC)
Posted
Old Timer


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Madone with the two Cabs 82 (UK RHD) and 85 (US LHD) (92 sold)
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