Gasket set for 1.6D
Posted
#1275151
(In Topic #153194)
Settled In
I'm at present cleaning up a 1600 diesel engine to fit in my '79 1500 when I get around to it (probably when I need a new clutch, which will be quite soon) and I have a couple of questions.
I'll be fitting a new timing belt, obviously, with a tensioner because the surface of the present one is a bit worn. I'd also like to change the gaskets on both manifolds and the rocker cover, to try to keep the leaks at bay.
When dismantling this afternoon, I noticed that two of the exhaust gaskets were on the wrong way around and had been leaking, and I also noticed the similarities with the gaskets on the 1800 carb engine in my cabriolet.
Are many of the gaskets the same as the petrol blocks?
Do I need a set for a hydraulic lifter 1.6 diesel or a mechanical lifter? (How can I tell, as one ebay ad specified only for hydraulic?)
What is the best source for gaskets?
The engine can be seen here:
View topic: differences between 1500 and 1600 - The Mk1 Golf Owners Club
Any help greatly appreciated, as usual.
Robin
VW Golf 1500D 5-door 1978 - was daily (wet)
VW Golf 1800 cabriolet 1980 - daily (dry)
Bedford CF Trailblazer 1978 - camper
Bedford CF 350 Flatbed 1976 - fun/work
Mercedes W108 280s 1970 - dusty and forgotten
Mercedes S123 200T 1983 - to be renovated
Mercedes C124 1989 - Winter Beater
BMW E21 1976/82 - dusty but not forgotten
Twingo 2004 (not my fault, somebody gave it to me!)
VW Golf 1800 cabriolet 1980 - daily (dry)
Bedford CF Trailblazer 1978 - camper
Bedford CF 350 Flatbed 1976 - fun/work
Mercedes W108 280s 1970 - dusty and forgotten
Mercedes S123 200T 1983 - to be renovated
Mercedes C124 1989 - Winter Beater
BMW E21 1976/82 - dusty but not forgotten
Twingo 2004 (not my fault, somebody gave it to me!)
Posted
Twitter Manager
An easier way of telling is to look at the front of the engine and the hydro engine has an extra gallery at the front left hand.
Hydraulic:
Mechanical:
Also another thing to note is that all 1.5d and early 1.6d use 11mm headbolts as opposed to the late 1.6d's which use 12mm headbolts. An easier way to tell this is the early bolts are bolt heads and the later ones are hex keys.
Posted
Settled In
I'd like to get a gasket set before I start dismantling, for obvious reasons.
Robin
VW Golf 1500D 5-door 1978 - was daily (wet)
VW Golf 1800 cabriolet 1980 - daily (dry)
Bedford CF Trailblazer 1978 - camper
Bedford CF 350 Flatbed 1976 - fun/work
Mercedes W108 280s 1970 - dusty and forgotten
Mercedes S123 200T 1983 - to be renovated
Mercedes C124 1989 - Winter Beater
BMW E21 1976/82 - dusty but not forgotten
Twingo 2004 (not my fault, somebody gave it to me!)
VW Golf 1800 cabriolet 1980 - daily (dry)
Bedford CF Trailblazer 1978 - camper
Bedford CF 350 Flatbed 1976 - fun/work
Mercedes W108 280s 1970 - dusty and forgotten
Mercedes S123 200T 1983 - to be renovated
Mercedes C124 1989 - Winter Beater
BMW E21 1976/82 - dusty but not forgotten
Twingo 2004 (not my fault, somebody gave it to me!)
Posted
Settled In
Which of the codes will tell me what engine it is (CY?) etc?
Robin
VW Golf 1500D 5-door 1978 - was daily (wet)
VW Golf 1800 cabriolet 1980 - daily (dry)
Bedford CF Trailblazer 1978 - camper
Bedford CF 350 Flatbed 1976 - fun/work
Mercedes W108 280s 1970 - dusty and forgotten
Mercedes S123 200T 1983 - to be renovated
Mercedes C124 1989 - Winter Beater
BMW E21 1976/82 - dusty but not forgotten
Twingo 2004 (not my fault, somebody gave it to me!)
VW Golf 1800 cabriolet 1980 - daily (dry)
Bedford CF Trailblazer 1978 - camper
Bedford CF 350 Flatbed 1976 - fun/work
Mercedes W108 280s 1970 - dusty and forgotten
Mercedes S123 200T 1983 - to be renovated
Mercedes C124 1989 - Winter Beater
BMW E21 1976/82 - dusty but not forgotten
Twingo 2004 (not my fault, somebody gave it to me!)
Posted
Twitter Manager
1.6 R4 TD 44-51kW
identification
parts code prefix: 068
engine configuration & engine displacement
inline four-cylinder (R4/I4) turbodiesel; 1,588 cubic centimetres (96.9 cu in); bore x stroke: 76.5 by 86.4 millimetres (3.01 in × 3.40 in), stroke ratio: 0.89:1 - undersquare/long-stroke, 391.1 cc per cylinder, compression ratio: 23.0:1
cylinder block & crankcase
grey cast iron; five main bearings
cylinder head & valvetrain
two valves per cylinder, each with two concentric valve springs, 8 valves total, shim-adjustable bucket tappets, timing belt-driven single overhead camshaft (SOHC)
aspiration
Garrett or Kühnle, Kopp & Kausch (KKK) turbocharger, cast aluminium alloy intake manifold, cast iron exhaust manifold
fuel system
timing belt-driven Bosch mechanical distributor injection pump, indirect fuel injection into whirl chamber
EWG-rated motive power & torque outputs, application and ID codes
45 kilowatts (61 PS; 60 bhp) – Volkswagen Industrial Motor (68A: 04/83-08/88), (686: 03/89-12/90)
50 kilowatts (68 PS; 67 bhp) – Volkswagen Industrial Motor (68C: 04/83-03/94)
DIN-rated motive power & torque outputs, ID codes
51 kilowatts (69 PS; 68 bhp) @ 4,500 rpm; 133 newton metres (98 lbf·ft) @ 2,600 rpm – CY, JR
51 kilowatts (69 PS; 68 bhp) @ 4,500 rpm; 138 newton metres (102 lbf·ft) @ 2,500 rpm – JX
applications
Audi 80 (CY: 02/82-03/87), Volkswagen Golf (CY: 8/81-7/84, JR: 08/83-10/91), Volkswagen Jetta (CY: 8/81-7/84, JR: 12/83-10/91), Volkswagen Passat (CY: 8/81-4/88), Volkswagen Type 2 (JX: 8/84-7/91), Volkswagen Type 2 Syncro (JX: 8/85-7/92)
This suggests the CY is turbo'd?
Posted
Twitter Manager
mechanical. (with shim in the top)
or hydraulic. (1 piece)
Posted
Local Hero
Diesel Possessed
A97JCE
Feeby
A97JCE
Feeby
0 guests and 0 members have just viewed this: None.