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Injector insert

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Injector insert

Just taking out my injector inserts at lunchtime, 3 came out no problem but the hex on the 4th one stripped. I was planning knocking it out piece by piece with a chisel after work but any other suggestions welcome

1996 Gti Anniversary 8v Mystic Blue
1995 Gti 16v Fjord blue

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I remember doing mine last year, they were a real pain. And the head wasn't even on the car!  So I wouldn't try chiselling it out, they don't break that easily if I recall.  The thread on them is very fine and you will be there for ages  :?

In the end I went to Halfords and bought a 12mm gearbox allen socket,  (NOT a 12mm allen key, they cost twice as much! ) and used that as it was a very close fit and it may even get your last one out if it is not too far gone.

If not I would leave it in if there is no real reason for removing it  :)

HTH

Nick..

MK1 Golf   GTI 1900
MK2 Jetta  GTI 16V

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I used a hacksaw blade and made lots of cuts down the inside and it broke out no problem. There wasn't a problem with it but as the head was off anyway and it is getting a full rebuild i thought i would just change them anyway…

1996 Gti Anniversary 8v Mystic Blue
1995 Gti 16v Fjord blue

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Kev,
        Whats the part no. for the inserts :?:

Simon :)

'83 Mars Red GTI

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Depends on your chassis no but if it is a campaign (EW) then it will be 063133555A ?1.72ea

1996 Gti Anniversary 8v Mystic Blue
1995 Gti 16v Fjord blue
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