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Rocker Cover Gasket Breaking!

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Rocker Cover Gasket Breaking!

Hi,

I have a 1990 Clipper 1.8 Carb (2e2 - unfortunatley!!)

My Rocker cover gasket was broken and squirting oil over the inlet and exhaust manifold (the plumes of smoke were a give away!!).

I replaced the gasket (which was only 6 months old anyway had been no problem) with a new cork one last night and within 20 seconds it started leaking. I have checked the big breather in to the air box is clear - very weird!

I hope to replace the gasket AND rocker cover tonight or tomorrow.

Any suggestions will be gratefully recieved.

Rob

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Were both surfaces that the gaskets sit against clean? Also how much did you tighten it by, doesn't need to be that tight all, 7 Ib/ft if I remember rightly. You can crush and damage the gasket if you overtighten.

Cheers

1981 1600 GTI (coming to a road near you soon…)

1983 1100 C

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i had the same problem when i replaced my rocker cover gasget.Its worth using some sealant to keep it in place and ensure a good fit.In the end i converted mine to a mk2 one piece rubber gasget available from VW,you have to change the rocker cover studs,but the gasget itself is a far better fit.

1983 lhasa green GTI
1982 lemon yellow CL

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Solved - I think!! Time will tell.
I think I had been over tightening the nuts on the rocker and bending the cover thus allowing the oil to be set free!

Thanks Markwon you were spot on!

So with a little less muscle and no gasket sealent just cork it is sorted.

Thanks

Rob

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Nice one :D

1981 1600 GTI (coming to a road near you soon…)

1983 1100 C
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