"TAG" - 1983 Campaign restoration blog
Posted
Old Timer
Oil filter housing before and after cleaning/painting:
1983 Golf GTi Campaign Edition, Diamond Silver
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Posted
Old Timer
Starter motor cleaned, painted, some parts plated
1983 Golf GTi Campaign Edition, Diamond Silver
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Posted
Old Timer
9" brake servo as bought, then cleaned up/painted
1983 Golf GTi Campaign Edition, Diamond Silver
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Posted
Old Timer
Headlights restored. Cleaned, painted and plated adjusting screws & spring
1983 Golf GTi Campaign Edition, Diamond Silver
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Posted
Old Timer
Some larger items I have had professionally plated. Very please with the results - various items from the gear linkage, gearbox/engine plate, brackets, alternator fan etc
1983 Golf GTi Campaign Edition, Diamond Silver
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Posted
Old Timer
I knew the front window guides were going to be a challenge but also the last welding work required (hopefully!!!!)
They fit between the front quarter light and wind down window. At the bottom they are held, in my case, by a pop rivet. Water had gathered in the bottom of the door due to a damaged plastic membrane and caused inevitable rot.
I cleaned up the metal and then cut out the rot.
The created new sections. Difficult as the guide is like a girder section. I could fold one section then weld the other to it to form the shape.
Once the new section was formed I could weld it to the existing clean metal. Trying to maintain the curve of the guide as best as possible.
Finally treated with full POR 15 treatments, then some rust proofing seam sealer before etch primer and top coat. They dont look too bad considering the state they were in!
They fit between the front quarter light and wind down window. At the bottom they are held, in my case, by a pop rivet. Water had gathered in the bottom of the door due to a damaged plastic membrane and caused inevitable rot.
I cleaned up the metal and then cut out the rot.
The created new sections. Difficult as the guide is like a girder section. I could fold one section then weld the other to it to form the shape.
Once the new section was formed I could weld it to the existing clean metal. Trying to maintain the curve of the guide as best as possible.
Finally treated with full POR 15 treatments, then some rust proofing seam sealer before etch primer and top coat. They dont look too bad considering the state they were in!
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
Posted
Old Timer
Considerable further progress has been on made -
Air flow meter before:
and after:
Also cleaned up and electro-plated the catches
Air flow meter before:
and after:
Also cleaned up and electro-plated the catches
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
Posted
Old Timer
The exhaust shields which protect the steering rack boot required considerable cleaning up. The bolts that hold them on had also rusted so I have cut off the old ones, drilled new holes and then welded in hew studs. I will get the parts plated then.
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
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Posted
Old Timer
Radiator surround cleaned up, de-rusted and painted.
1983 Golf GTi Campaign Edition, Diamond Silver
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Posted
Old Timer
Cleaned and polished the sunroof guide channels.
and cleaned and plated all sunroof fittings:
and cleaned and plated all sunroof fittings:
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
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Posted
Old Timer
In the bodyshop spraybooth having had final prep and primer. The primer was mixed with 10% lacquer to prevent the porosity of the primer from attracting moisture whilst it waited for the top coat.:
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
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Posted
Old Timer
Top coated in Diamond Silver!
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
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Posted
Old Timer
… and finally back home in time for Christmas!
1983 Golf GTi Campaign Edition, Diamond Silver
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Posted
Old Timer
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
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Posted
Old Timer
In the meantime the engine has been fully rebuilt with porting work and triple valve seats cut.
Hear stripped
Porting work
Triple valve cut
New guides
New guides
Rebuilt head
Painted block
Painted block
Hear stripped
Porting work
Triple valve cut
New guides
New guides
Rebuilt head
Painted block
Painted block
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
Posted
Old Timer
and gearbox rebuild nearly complete:
The gearbox restorer found that the pin had been welded into the diff housing??????
Welded diff pin
Welded diff pin
Diff rivets being drilled out to replace with bolts
The gearbox restorer found that the pin had been welded into the diff housing??????
Welded diff pin
Welded diff pin
Diff rivets being drilled out to replace with bolts
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
Posted
Old Timer
Well that's it for another year, can I just thank anyone who looks at this blog and wish you all a Very Happy Christmas and here's to a great 2020 Golfing!!
1983 Golf GTi Campaign Edition, Diamond Silver
http://vwgolfmk1.org.uk/forum/index.php?page=topicview&id=projects%2Fyour-mk1-golfs_2%2F-tag-1983-campaign&redirected=1#post_1551531
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Posted
Old Timer
Some good work going on there!
That silver looks stunning.
That silver looks stunning.
Posted
Settling In
Fantastic. Merry Xmas and can't wait to see this built up!
Posted
Moderator
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