Smudger's 20vt Project A.K.A Patsy. (Update 07/06/2015 Got the love back)
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Smudger's 20vt Winter 2012 Project (UPDATE 23/12/12)
Really looking forward to taking mine off road and starting the conversion myself
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JonP said
lets get it running and on the road first
Andy might join you in strengthening the engine at some point.
Group buy
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Having major issues routing the T.I.P and associated pipe work due to a severe lack of room inbetween the KO4 and the servo. Going to do something a bit different next week with the routing of it as there is really only one option without getting rid of the servo altogether and going down the pedal box route which is going to cost me ££££.
Will update next Sunday.
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Hats of to you mate well done!. When do you anticipate having it finished/? (Million Dollar Question lol)
Chris
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A lot depends on if our plan for the T.I.P pipe routing goes to plan next weekend. Fingers crossed.
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Rockfordgun said
Insane build man. Arent u gonna have mayor clearance issues with the willwoods? I suppose its not just a straight on fit
Nah they should be ok mate. I have got 10mm hubcentric spacers for the front which clear the calipers
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![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1966_zps7ce336bc.jpg)
And then out here…….
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1965_zps9539f9ab.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1971_zpsc1140b23.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1967_zpsd06580dd.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1968_zpse350158c.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1972_zps7f63d69d.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1973_zpsfee54557.jpg)
The it was on to fitting up the rad and some of the pipework for that as well…….
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1969_zpscbf90348.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1970_zps33259173.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1976_zps359a6285.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1978_zpsca79ce36.jpg)
Then fitted the heat protection for the steering gaitor to protect it as it sits very close to the turbo downpipe.
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![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1979_zps8c5d1486.jpg)
Slowly getting there now……….
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1978_zpsca79ce36.jpg)
At the end of the day JonP trial fitted my Comps on his MK1 to see what they looked like. Comments welcome.
![](https://vwgolfmk1.org.uk/uploads/pbextract/1261532/DSCF1980_zpsedb447ef.jpg)
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More next week.
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Nice work Andy
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Think the intercooler should be ok as its the same height as mine and thats ok with the bonnet. but will check.
Mine, not a lot to report, it just needs tidying up and bits bolting back to it. nothing exciting.
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peterg60 said
he must have the badger5 v1 tip no wonder it dont fit its huge on both ends. the adaptor pushes out the tip.
exactly this.
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Manifold back on
![](https://vwgolfmk1.org.uk/uploads/pbextract/1266155/DSCF1984_zpsc641b376.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1266155/DSCF1985_zps0476e66d.jpg)
Connected up to intercooler….
![](https://vwgolfmk1.org.uk/uploads/pbextract/1266155/DSCF1986_zps2909c84a.jpg)
Stainless intake pipe made very kindly for me by a colleague of JonP.
![](https://vwgolfmk1.org.uk/uploads/pbextract/1266155/DSCF1989_zps78c3df61.jpg)
Only slight issue today is that my 3" maf housing is the wrong way round for my MAF so it needs to be adapted slightly and the housing spun round 90 degrees. Another little job for JonP's contacts
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1266155/DSCF1999_zps244f3873.jpg)
On the plus side though my radiator fans are attached and fit nicely in place……
![](https://vwgolfmk1.org.uk/uploads/pbextract/1266155/DSCF2000_zps32c1dcf5.jpg)
A to scale drawing of JonP's manhood
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Also fitted my helper springs at the front and there is still on 65mm between sump and floor so will need to raise them further still……
![](https://vwgolfmk1.org.uk/uploads/pbextract/1266155/DSCF2004_zps83c8e3f9.jpg)
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Also made a start on the rear beam which is one next weeks tasks. Jacked the car up at the back and had a good look at what's there. Removed and replaced one of the bushes on the rear beam which wasn't that hard to remove. More next week folks.
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