Philips Mk1 Jetta 1.9 TDI PD130 Project
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Philips Mk1 Jetta 1.9 TDI PD Project
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I painted the floor with 4 gallons of the pro tech zinc based paint over the space of a week then finishing in 2 layers of hamerite black metal paint.
![](https://vwgolfmk1.org.uk/uploads/pbextract/1245306/IMG_13871.jpg)
I also dug deep and bought the clear indicator lens for the headlights, there a vast improvement over the amber ones
![](https://vwgolfmk1.org.uk/uploads/pbextract/1245306/IMG_1401.jpg)
heres a before and after shot
![](https://vwgolfmk1.org.uk/uploads/pbextract/1245306/IMG_1404.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1245306/IMG_1405.jpg)
I managed to fit the new fuel tank which was handy enough
![](https://vwgolfmk1.org.uk/uploads/pbextract/1245306/IMG_1399.jpg)
Theses bad boys arrived a few days ago aswell so ill get them welded in over the next weeks
![](https://vwgolfmk1.org.uk/uploads/pbextract/1245306/IMG_1367.jpg)
Me and my friend Mike spent all saturday measuring and perfecting the firewall so now it has the mk4 pedal box section fitted and is sooooo much more stronger than the original section
![](https://vwgolfmk1.org.uk/uploads/pbextract/1245306/IMG_1402.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1245306/IMG_1406.jpg)
and finally a teaser for the interior i just purchased for it ;-D
![](https://vwgolfmk1.org.uk/uploads/pbextract/1245306/IMG_1407.jpg)
List of past and present cars ive owned
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
the
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
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Local Hero
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You still have the Green 1.6 TD Jetta ?
Diesel Possessed
A97JCE
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allana13 said
Nice one man… Never seen a 130 BHp TDI engine being used before
You still have the Green 1.6 TD Jetta ?
It'll be very rare to find indeed :-)
This past week I've been cleaning down the engine bay and smoothing a few sharp edges off.
The old mk2 Jetta was sold on about 2 years ago, which I fully regret but mehh. I had my fun in it :-)
List of past and present cars ive owned
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
the
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
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Local Hero
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Post some pics of your work so far mate
Cheers
Diesel Possessed
A97JCE
Feeby
A97JCE
Feeby
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Removing the old underseal and cleaning back any surface rust around both front arches
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1480_zpsbea6ad20.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1481_zps6ecd9d13.jpg)
Followed by a good thick coat of zinc based under primer
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1483_zps1a9e72b1.jpg)
The front area of the engine bay sealed
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1486_zps342b8532.jpg)
Super sear power FTW, thats the Toyota Starlet Power Steering Rack Primed
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1489_zps3d0856b9.jpg)
And the Mount braces too
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1490_zps83df151a.jpg)
I left theses to dry and went inside to watch the lord of the rings, when it was over 3 hours later i went and check the paint which was then dry, so i fitted the rack and was quite happy with the results
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1493_zps856e24fa.jpg)
Next I trail fitted the pedal box
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1502_zps30250727.jpg)
and the mk4 brake servo (now on the right side)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1503_zps39bba040.jpg)
Clearance isnt an issue for the servo after modifing the chassis leg
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1505_zps524c60c4.jpg)
And finally a clearance check for the steering column against the pedal area, the clearance is spot on
![](https://vwgolfmk1.org.uk/uploads/pbextract/1248218/IMG_1507_zps672c1605.jpg)
that concludes todays up! Its coming along rightly
List of past and present cars ive owned
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
the
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
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List of past and present cars ive owned
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
the
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
Posted
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List of past and present cars ive owned
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
the
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
Posted
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![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1586_zps08f0340f.jpg)
then while it was drying i fit both front bottom arms nicely
![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1598_zps0a3500cc.jpg)
My mate mike came over and we measured and welded the p/s chassis leg mount plate on
![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1591_zps35625be2.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1592_zpsb0d12344.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1594_zps5ee5db60.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1596_zps8bc841d7.jpg)
Fitted
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1595_zps6c6360aa.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1597_zps9a924081.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1603_zpsec1eef98.jpg)
Im glad thats the last of the mounts finished, the dog bone mount just needs modifed and its ready to rock and roll
and finally a teaser for next weeks install
![](https://vwgolfmk1.org.uk/uploads/pbextract/1252110/IMG_1607_zps28fa7bcf.jpg)
List of past and present cars ive owned
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
the
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
Posted
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Anyhow i started gathering more goodies and making the last mount for the engine
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1541_zps8ab4e38c.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1542_zps657e29d4.jpg)
I really want the Mk4 airconditioning so i set about fitting the mk4 heater box
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1608_zps5097299e.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1609_zps77a451ae.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1610_zps6d03974e.jpg)
I recieved a basic intercooler thats not to thick and trail fitted it
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1622_zps93253ac9.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1635_zps96c3ed2f.jpg)
Then on with the ABS pump just to get a nice place to have it held firm ill have the brake pipes measured and fitted in good time
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1644_zpsae6389fd.jpg)
with the wings fitted i wanted to see if the grill, lights etc was a good fit so i built the front up just for piece of mind
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1624_zpsc6f33c75.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272940/IMG_1625_zps1455b671.jpg)
Happy at that
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
Im going to up load more photos!
List of past and present cars ive owned
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
the
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
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![](https://vwgolfmk1.org.uk/uploads/pbextract/1272959/IMG_1699_zps6bc6046c.jpg)
Then i applied a evenly spread weight to make the frame bond
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272959/IMG_1701_zpse0100296.jpg)
once set then its a case of painting with zinc based primer
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272959/IMG_1710_zps8db98196.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272959/IMG_1711_zpsbd530b5e.jpg)
As for the fuel system for the car, the fuel tank doesnt have a lift pump so ive desided to get the external inline fuel purge pump and inline filter that will go directly beside the tank
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272959/IMG_1782_zpsc7f804dd.jpg)
I still need to figure where ill mount it but no doubt i ll figure it
Hello shiney new coolant bottle
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272959/IMG_1780_zps2b6ce47c.jpg)
good thing that the mk4 coolant pipes for the bottle can be redirected and fit nicely, as well as having the level sensor which i can incorporate into the mk4 wiring loom as it had a coolant level sensor! YESSS lol
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272959/IMG_1792_zpsfe8ac1e2.jpg)
and i leave yous with the final two teasers!
the new actuator for the GTB2260vk turbo
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272959/IMG_1779_zps125ef283.jpg)
and the dash
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1272959/IMG_1675_zps804fb9c8.jpg)
List of past and present cars ive owned
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
the
1997 corsa 1.2 poop
2003 Ibiza 130 tdi hybrided to 240bhp
1991 Mk 2 jetta calypso green 1.6td
2001 MG ZT 190+ v6 in trophy blue…. Sold to my brother
2003 Golf GTI TDI 150 black leather heated recaros
![;)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/wink.png)
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Looking great mate!
Now give me your bumpers!
![](https://i72.photobucket.com/albums/i166/corsaspilz/sig2-2.jpg)
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Local Hero
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Spilz said
Yay update!
Looking great mate!
Now give me your bumpers!
![:lol:](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/lol.gif)
Andy
LINCOLNSHIRE REGION - https://www.facebook.com/groups/467122313360002/
1983 MK1 Golf GTI Campaign Model - Under (looooong) resto!
1962 Rover P4 80
2002 BMW 745i
2008 BMW Z4 2.5Si
LINCOLNSHIRE REGION - https://www.facebook.com/groups/467122313360002/
1983 MK1 Golf GTI Campaign Model - Under (looooong) resto!
1962 Rover P4 80
2002 BMW 745i
2008 BMW Z4 2.5Si
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