Jellybellys LD Diesel Front end resto begins!!
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Old Timer
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Jellybelly has joining the Turbo Diesel Club!!!
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DubPartz
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Old Timer
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DubPartz
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jellybelly said
if you need a hand with the wood i can machine you some new stuff
just need to wait for my grandad to finish my feet then it will be going on![]()
Great stuff, will give you a shout. Thanks
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DubPartz
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Diesel Possessed
A97JCE
Feeby
A97JCE
Feeby
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Old Timer
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New ICE install
![:lol:](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/lol.gif)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1114992/P1100440.jpg)
and this weekend i have been getting it ready for the daily roads
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hopefully i've been told correct
![:lol:](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/lol.gif)
Before:
![](https://vwgolfmk1.org.uk/uploads/pbextract/1114992/P1100437.jpg)
After:
![](https://vwgolfmk1.org.uk/uploads/pbextract/1114992/P1100439.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1114992/P1100436.jpg)
also bought from the states a Girling caliper rebuild kit
![:)](https://vwgolfmk1.org.uk/themes/default/images/ocf_emoticons/smile.png)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1114992/P1100435.jpg)
enjoy!
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Old Timer
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Settled In
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Just a thought on your brake issue - you have the diaphragm vac pump which is notoriously bad. Perhaps you have very little servo assist?
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Local Hero
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I am not going to be too far behind provided the Guru has is blessing on Feeby :mrgreen:
Diesel Possessed
A97JCE
Feeby
A97JCE
Feeby
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Old Timer
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well stanford hall didn't go so well as i broke down on the M1
![](https://vwgolfmk1.org.uk/uploads/pbextract/1139867/P1100443.jpg)
not good times
got it home and did a compression test and something wasn't right
so the engine came apart
![](https://vwgolfmk1.org.uk/uploads/pbextract/1139867/P1100533.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1139867/P1100534.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1139867/P1100536.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1139867/P1100540.jpg)
![](https://vwgolfmk1.org.uk/uploads/pbextract/1139867/P1100541.jpg)
cyclinder head off and on the bench
![](https://vwgolfmk1.org.uk/uploads/pbextract/1139867/P1100542.jpg)
normal cracks inbetween the valves
![](https://vwgolfmk1.org.uk/uploads/pbextract/1139867/P1100545.jpg)
and this crack around the injector housing
![](https://vwgolfmk1.org.uk/uploads/pbextract/1139867/P1110453.jpg)
so after it sitting in peices for a few month while prparing for the AGM, now it's over the rebuild will begin
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Local Hero
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The engine had a lot of life in it still
Diesel Possessed
A97JCE
Feeby
A97JCE
Feeby
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Old Timer
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Old Timer
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also big thanks to GSF Leicester for helping me source all the parts i needed. Finding piston rings for these deisels is a bit tricky unless you wanna pay £200+ from VW
so after my holiday this will be going back together
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Old Timer
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pistons all cleaned up ready for the new rings
![](https://vwgolfmk1.org.uk/uploads/pbextract/1148201/P1110726.jpg)
new rings fitted
![](https://vwgolfmk1.org.uk/uploads/pbextract/1148201/P1110730.jpg)
the bore before the honing
![](https://vwgolfmk1.org.uk/uploads/pbextract/1148201/P1110729.jpg)
then after a quick hone almost as good as new
![](https://vwgolfmk1.org.uk/uploads/pbextract/1148201/P1110731.jpg)
heres a bit of a problem
the top of the block looks like this
![](https://vwgolfmk1.org.uk/uploads/pbextract/1148201/P1110734.jpg)
but then the gasket looks like this
![](https://vwgolfmk1.org.uk/uploads/pbextract/1148201/P1110736.jpg)
seem theres a few holes missing in the gasket and they are also not as big as the holes in the block
what you rekon???
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Local Hero
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1983 Mars Red 1.8 Golf GTI
1987 Alpine White 1.8 Clipper Cabriolet
The trouble with doing nothing is that you never know when you are finished.
1987 Alpine White 1.8 Clipper Cabriolet
The trouble with doing nothing is that you never know when you are finished.
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http://www.jorily.com/catalog/index.php?main_page=product_info&cPath=132_109_110_126&products_id=1174
and my pic
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