5th gear problems
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#607370
(In Topic #72963)
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5th gear problems
My newly acquired cab keeps jumping out of 5th!! The problem only happens above 70mph but gets worse if I push her harder i.e get the gearbox oil nice and hot… I have read the other posts on the subject and assume that I need to blag a replacement box from somewhere?
If so how do I identify the right box for my car, are they stamped, if so where?
Cheers
David
'87 mk1 GTI Cabrio CC
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
Posted
Local Hero
Posted
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Cheers
David
'87 mk1 GTI Cabrio CC
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
Posted
Settled In
mine did the same
Whats hapening is the 5th gear is beign starved of oil and at high speeds therefore temperatures the oils going thin
its the oil its old and thin or low
easy ?10 fix
firstly buy a 17mm allen socket and 80/90w castrol transmission oilfrom halford
1)using a drip try drain old oil from car 17mm alen bolts under the box
2)replace 17mm sump plug
3)remove the spedo drive
4)remove 17mm end of gearbox plug
5)carefully refill with new gearbox oil 80/90w castrol until it comes out the end plug
6)replace end 17mm plus and spedo
7)all done
Hope this helps(btw check that oil numbers)
ERROR: A link was posted here (img) but it appears to be a broken link.
Posted
Local Hero
I?d be wary of removing the speedo cable, I?ve heard horror stories of the plastic cog dropping in the box. 8O
As gtimadman says drain the old oil (after a run to warm it up). As a check you can see measure how much comes out, if it is less than 2 litres that might be your problem. What I did when I recently changed the oil in my Caddy was jack it up on the passenger side and put in the 2 litres via the refill/level hole. Then you know that there really is two litres in there.
If a lot less than two litres comes out you need to find the leak. The green end cap fills with mud thrown up by the wheel and can rust through or one of the 3 seals (1x input shaft, 2 x drive shaft) can leak. On a 1300 Driver I had the bell housing/box joint leaked and unfortunately some of the loose bolts were inside the bell housing meaning I had to remove the box? to nip up the bolts.
1983 Mars Red 1.8 Golf GTI
1987 Alpine White 1.8 Clipper Cabriolet
The trouble with doing nothing is that you never know when you are finished.
1987 Alpine White 1.8 Clipper Cabriolet
The trouble with doing nothing is that you never know when you are finished.
Posted
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David
'87 mk1 GTI Cabrio CC
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
Posted
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Twin said
Thanks guys, will check… I have receipts here from the previous owner, he had the seals done last year? perhaps the wrong grade of oil was used to refill? clutching at straws??????
David
id be going with low oil level.
as said by the guys above,5th sits highest in the box so suffers first.
rather than just check it,change it for fresh for piece of mind.
neil.
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Cheers
David
'87 mk1 GTI Cabrio CC
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
Posted
Settled In
ERROR: A link was posted here (img) but it appears to be a broken link.
Posted
Life Member
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The mechanical side of things doesn't really hold any fear for me but sorting the bodywork is turning into a steep learning curve..
Thanks again guys
David
'87 mk1 GTI Cabrio CC
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
Posted
Settling In
Well I finally got around to checking the oil in my box and it looks like you were right. I only managed to get 1/2 a litre from the drain plug under the diff and nothing from the plug near the end cap.
I have refilled with 2 litres of oil (is that the right amount?) so we will see how it goes if I finally get around to finishing the rest of the car…..
BTW I refilled through the reversing light switch hole as I have heard the horror sotries about the speedo drive dropping off….
Cheers
David
'87 mk1 GTI Cabrio CC
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
'96 A6 2.8 30V
04 Traffic 1.9 dci 100
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